Island Solid state high frequency welding machine

Power: 60KW-1200KW Frequency: 200KHz-600KHz Efficiency:>85% Operating temperature:-5 ° Cto-50 °C Application: steel pipe wall thickness 0.2-22mm

Product Description

Introduction to Solid State High Frequency

The QGT-1 solid-state high-frequency welding machine is designed for straight seam induction (contact) welding of steel pipes. The high-power capacitor group C and the inductor coil L constitute a current-type parallel boost resonant circuit. This circuit is suitable for high-frequency welded pipes with low load impedance and does not require an output transformer, which not only improves efficiency, but also increases the reliability of the whole machine.

  Power cabinet

The DC power supply unit includes rectification, filtering and logic control sections.
Independent voltage and current display and control system-even in the case of problems in the center console, the welding machine can be controlled independently.
Low ripple filter-reduces AC line harmonics and DC ripple to ensure welding quality.
SCR power supply-using constant power output to ensure smooth welding quality
Rectifier circuit -6 phase pulse rectifier
Siemens PLC-easy control and diagnostics

  

 

center console

Equipped with LCD screen, power adjustment, motor speed adjustment module, fully realize the centralized control of welded pipe production line.
Display and alarm devices-DC voltage and current indication, DC speed control cabinet armature voltage and current display, excitation voltage and current display

  

 

 

 

 

Inverter cabinet

The inverter part is composed of MOSFET single inverter units in parallel. Each unit has self-diagnosis ability, which is convenient for installation and maintenance.
Smooth DC output-three-phase fully controlled thyristor rectifier bridge, flat wave reactance, flat wave capacitor, filtering to ensure a smooth DC output
Compact, closed circulation and built-in water cooling system
Automatic load matching system-to ensure the best welding efficiency so that the welding machine to the best frequency (± 1%) stable operation

 

 

 

water-water heat exchanger

Composition: plate heat exchanger, water tank, water pump and electrical control part
The use of closed circulation, the use of external water (ordinary water) cooling water (distilled water) cooling method, no scaling.
Heat exchanger fins-High heat dissipation efficiency and low operating cost. This configuration is recommended for high-power high-frequency equipment.
Stainless steel water pump and copper pipe-almost no pollution
Stainless steel water tank with level switch-easy to check water level

  

 

rectifier isolation transformer

Rectifier transformer is the equipment into the line rectifier part. The power supply voltage is reduced from 415V to 200V, which ensures the stable power supply of the equipment and isolates the power grid.
 

  

 

 

 

 

Requirements for use environment

The equipment shall be installed indoors with good grounding. The color of the grounding wire must be obviously different from that of the control line, and the grounding resistance shall be less than 4Ω.
The altitude shall not exceed 1000 meters, otherwise the rated value shall be lowered.
The ambient temperature shall not exceed 40 ℃ at the highest and -10 ℃ at the lowest.
The relative temperature of the air is not more than 85%.
The installation inclination is not more than 5 degrees.
No violent vibration, no conductive dust, no corrosive gases and explosive gases.
Installed in well ventilated places.
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